Industry Crunch Vlog Videos - Falk Gearboxes
What is Your Restoration Process on a Falk Gearbox Repair?
At Gear World, We can complete your Falk gearbox repair, rebuild, overhaul or restoration in far less time and for far less money and it will meet or beat OEM standards. We will pick up your Falk gearbox for free and bring it to one of our plants where we complete an NDTI (Non-Destructive Teardown Inspection) with a full white-glove treatment of your Falk gearbox to assess the needs.
All engineers and technicians at GearWorld are Falk certified and experienced. We maintain an inventory with vital spare parts and technical blueprints of all Falk Gearbox Models to make sure we can get you back up in as little time as possible.
If your Falk Gearbox requires repair, GearWorld will get you up and ready to run. When we receive your Falk Gearbox, we thoroughly clean and perform an NDT your gearbox to find the fault, repair / rebuild components and install them as recommended by OEM Specifications. We Replace all bearings, shims, gaskets, and seals to OEM Specifications.
For Falk Gearbox Repair Services
For Emergencies Call: 1-832-338-4990
Following the rebuild process, GearWorld will begin testing your Falk Gearbox. The Falk Gearbox is filled with Testing oil made by Royal Purple to start a 4 to 6 hour overheating, vibration, and leaking test. Once your gearbox passes this test run, it is certified and warrantied with our 12-month warranty and is shipped back to you.
GearWorld also offers 24 Hour Emergency Rush Repairs, and as such, we can also Fabricate most Gears in under 24 hours. GearWorld Offers Free Freight and Free Quotes as well as a 12 Month Warranty that goes into effect from the moment you install your Falk Gearbox.
If your Falk Gearbox in need of repair? Please contact Gearworld.
Gear World has many convenient locations in the USA. We have locations in Chicago, Illinois. This is right in the heart of the midwest. We also have locations in Houston, TX; the epicenter of everything industrial.
Falk Gearbox Restoration, Repair, and Rebuild Services
When your Falk gearbox arrives at our shop, we NDT, inspect, and measure all gears and shafts to determine if the Falk gears and shafts are okay to be repaired. If the Falk gears and shafts are irreparable, Gearworld has the capabilities and to fabricate all new Falk gears and shafts. We manufacture industrial gears such as Herringbone, Split Herringbone, Helical, Double Helical, Ring Gears, Eternal Ring Gears, Rack & Pinion, Bevel, Spiral Bevel, Spur Gears, Worm Gears, Spiral Worm Gears, Screw Gears, Hypoid Gears, and that not all. When we repair your Falk gearbox, we complete a four to six-hour test run for vibration, overheating, and leaking to ensure our 12-Month Guarantee. Gearworld can complete all of these repairs, overhaul, and rebuilds at considerable savings compared to purchasing a brand new Industrial Falk gearbox.
Why Use A Falk Gearbox?
Falks CSR (Concentric Shaft Reducers) are made for High Torque Applications to deliver the best performance under the worst conditions in the forestry, mining, and food industries while simultaneously maintaining high-efficiency rates, reduction capacity, and extremely low decibel levels.
Falk’s PSR (Parallel Shaft Reducers) are great for the conveyor systems utilized within the textile, mining, and rubber industries. Falk PSR features a flexible, customizable design with a compact power-dense footprint that reduces the cost of maintenance.
Falk RARs (Right Angle Reducers) are designed with Extreme Industrial usage in mind to meet operational challenges straight on without leaving a large footprint. These Reducers are perfect for areas with small spaces.
Why Choose GearWorld for Falk Gearbox Repair, Overhauls, and Services?
An unexpected gearbox failure results in costly downtime, affecting several operations at your facility. We help you overcome such critical situations by restoring your units back to operation quickly and affordably.
There are several reasons that add to our credibility in the market.
- Our machine shop is well equipped with the latest inspection and repairing equipment to handle any make and model of Falk industrial gearbox. Our Shop Features:
- Small and large lathes that help in re-machining parts
- Heavy-duty vertical presses and boring mills to assist the repairing process.
- Latest vibration and oil analysis equipment.
- We only use original spare parts to overhaul your Falk gearbox. We procure spare parts and other materials from certified suppliers only.
- We manufacture hard to get parts in our CNC and gear cutting shop.
- We perform the repair/upgrade services in a controlled and supervised environment. This allows us to maintain quality in every product delivered.
- We follow the most aggressive quality assurance procedures to ensure that the unit is functional to the expected quality standards.
- We document each step of the repair and test runs as requested by the customers.
- We offer extended warranties for those Falk gearboxes requiring complete refurbishment.
The Truth About Our Falk Gearbox Repair Solutions
When a gearbox leaves our plant to go back to work in your process, you are getting a machine that is in“Like-New” condition that will meet and many times exceed the OEM specifications. Check out this case study for more information on how our gearbox repair solution surpasses the OEM specs.
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Falk Gearbox Repair History (…a little background)
Falk Gearboxes are well known for their durability in the worst industrial environments. Before the Rexnord Family acquired Falk, The Falk Company became well known for scoring the contract to create the gears that open and close the Panama Canal gates. Falk engineered solutions to the most challenging industrial sectors, including pulp and paper, mining, plastics, and cement mixing.
To this day, many industries worldwide utilize the creative solutions provided Rexnord, with many of them utilizing Right Angle Gear Drives, Parallel Gear Drives, and Concentric Inline Gear Drives that maintain the Falk brand.
We are not the Falk OEM but we officially service their products.