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Gearbox Repair & Gearbox Rebuild
GearWorld fixes and rebuilds all foreign and domestic gearboxes to the original manufacturer’s specifications. Advanced gearbox repair service: We have more than 80 years of experience in gearbox restoration and re-manufacturing a wide range of industrial rotating equipment. We offer the following services:
- Spiral Bevel Gear Grinding
- Split Herringbone Gear Grinding
- Bevel Gear Grinding
- Helical Gear Grinding
- Herringbone Gear Grinding
- Worm Gear Grinding
- Speed Reducer
- Speed Increaser
- Gearbox repair
- Gearbox re-manufacturing
- Vertical Gear Pump
- Crusher mill gears & pinions
- Hammer mill gears & pinions
- Sag mill gears & pinions
- Raymond mill gears & pinions
- Time gear sets dragline/shovels
- Rotary kiln gears & pinions
- Hydraulic Cylinder
- Pneumatic Jack & Cylinder repair
- Planetary Gearbox
- Positive Displacement Pump
- Rectangular Flange Pump
- Vacuum Pump
- Vertical Turbine Pump
- Boiler Feed Pump
- Gear Works
Gearbox Repair Process - Proven Results
Do I need to Have my Gearbox Checked?
Gearbox replacements can take a long time and cost a lot of money, especially when production is unexpectedly halted. Because there are so many replacement options, the problem often gets worse. A replacement gearbox from an original manufacturer can take a long time to arrive. Many times, you never know if the company is still in business and still makes the type of gearbox you need, which is not always the case. In most cases, however, gearboxes don’t need to be replaced. Gearboxes can be fixed by GearWorld for a fraction of the price of replacing them. You can even make your gearbox last longer and work better if you hire a skilled company like GearWorld to fix it.
Before you start looking for a replacement, get a gearbox evaluation. GearWorld can examine the gearbox, assess its failures, diagnose the problems, and even assist you in determining the most cost-effective and timely approach to get your operation up and running again. Even if you don’t have blueprints, Our experienced gearbox repair professionals can reverse engineer your gearbox to conduct an evaluation and any necessary repairs. GearWorld Always provides you with a formal summary of the proposed repairs, which you may check and approve before any work begins.
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Industrial Gearbox Overhaul
There are many different types of industrial gearboxes, and GearWorld has the best gear repair and maintenance services for them. These include industrial gearboxes from all over the world that work in a variety of industries. When compared to the OEM, our turnaround times are very quick.
NDT services and repairs like welding, machining, and grinding are done by GearWorld for customers. We also do shaft and gear journal coating. GearWorld also does professional failure analysis and makes changes to things that don’t work. A few of the brands we work with include FLENDER and Falk, as well as models like MAAG and LUFKIN.
It doesn’t stop there: We also service VTP and Fan/Blower Gearboxes from all kinds of brands and models, like PHILADELPHIA and DAVID BROWN.
Milling split lines and line boring are done in-house. We also do Shaft repair and/or replacement, Bearing replacement, NDT Services, and other related services, which are done by our own Machine Shops.
Gearbox restoration can be a lot cheaper than buying a new one, which is one of the main reasons why people come to us to do it. There are ways to make the repair process go faster. We know that getting things done quickly is important. Some repairs can be done in as little as 24 hours while still meeting high standards, which is a big advantage we provide over buying a new one.
Gear drive machines that have been damaged in a big way may not be able to be fixed with gear box repair. If the damage was caused by a design flaw or a poor upgrade, the typical repair won’t help. A repair will only put off a future problem. In this case, the gearbox should be rebuilt from top to bottom. Gearworld’s repair and maintenance services are the best in the business.
Emergency equipment is made to your exact needs. Our Machine shop can grind and hob gears up to 30 feet in diameter. We can also grind and hob Helical and Double Helical gears, Herringbone and Split Herringbone gears, spiral bevel gears, spur gears, and more. Our high-quality gear manufacturing service is an important part of a Perfect Gearbox Rebuild. This means that our Turnaround Times will be faster, which will cut down on your downtime.
Gearbox Rebuild
Outstanding Service
We offer emergency gearbox services and repairs to the original manufacturer’s specifications on all foreign and domestic gearboxes, no matter how old or new they are.
In-House Gear Cutting
All of our manufactured gears are cut in-house. This is why we are able to have shorter lead times than the OEM and all of our competitors. We cut to your exact needs.
Fast Lead Times
It’s clear to us that you’re under a lot of stress when your gearbox breaks down. We have the fastest turnaround times and the best customer service in the business. Our Work Method will reduce your downtime.
MINING INDUSTRY
AGGREGATES
CEMENT
GYPSUM & LIME
PIT & QUARRY
SAND & GRAVEL
POWER & WATER TREATMENT
ETHANOL
NATURAL GAS
NUCLEAR
THERMAL
WASTE WATER TREATMENT SITES
WIND
STEEL MILLS
HOT &
COLD FORGING
REBAR
ROLLED STEEL
PHARMACEUTICAL INDUSTRY
FREEZE DRY
LIQUID NITROGEN
PLASMA
PACKAGING
FOOD & BEVERAGE INDUSTRY
FLOUR MILLS
FOOD & BEVERAGE INDUSTRY
FRUIT & TOMATO PROCESSING
MILK/SODA/WINE
SOYBEAN
SUGAR MILLS
VEGETABLE OIL PROCESSING
PLASTIC & RUBBER
BLOW MOLDING
EXTRUDING
INJECTION MOLDING
RUBBER GUM
RUBBER PRODUCTS MFG
THERMO MOLDING
TIRE INDUSTRIES
