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GEARBOX REPAIR

Advanced Gearbox Repair Services

Your industrial gearbox is integral to the smooth running of your equipment and keeps operations going. We at GearWorld provide superior gearbox repair and rebuild services so you can continue working. Fixing a gearbox that suddenly malfunctions can be stressful. Our professional, friendly team understands time is of the essence for your manufacturing plant or industrial factory. We manufacture hard-to-find parts or ones on extended backorders and offer exceptional customer service for a seamless experience.

What Is the Advantage of Gearbox Repair?

Gearbox repair can be much more affordable than purchasing a new one, which is one of the main reasons people seek our services. We understand that getting things done quickly is essential, so our team is constantly innovating and seeking improved ways to speed up the repair process. Some repairs can be done in as little as 24 hours while still meeting high standards, which is a significant advantage we provide over buying a new one. 

Gear drive machines that have been significantly damaged may need more than a gearbox repair. If the damage was caused by a design flaw or a poor upgrade, the typical repair won’t help and will only put off a future problem. In this case, the gearbox should be rebuilt from top to bottom. Gearworld’s repair and maintenance services are the best in the business, providing you with superior industrial gearbox rebuild services you can rely on.

Gearbox Rebuilders and Repairs

GearWorld fixes and rebuilds all foreign and domestic gearboxes to the original manufacturer’s specifications. With over 80 years of experience in gearbox restoration and re-manufacturing a wide range of industrial rotating equipment, our advanced gearbox repair services will provide a solution for you. We offer the following services:

Gearbox Repair Process - Proven Results

Hamilton
BEFORE
Hamilton
AFTER

Do I need to Have my Gearbox Checked?

When your gearbox starts showing signs of wear and tear, it’s best to have it evaluated by a professional. If you’re unsure if the OEM still exists or still manufactures your gearbox model, it can significantly impact your working timelines.  

A comprehensive evaluation from a gearbox repair specialist like GearWorld can save you money and valuable hours. Our professional team will evaluate your gearbox and identify the issue. We can also reverse-engineer gearboxes if you no longer possess the blueprints, ensuring you get advanced repair and rebuild services. 

For transparency and fairness, we provide you with a detailed synopsis of our proposed restorations so that you can examine and approve them before we commence work on your gearbox. Our team can refurbish and rebuild according to original specifications, meeting and exceeding the working standards of your gearbox.

Gearbox Repair
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Industrial Gearbox Overhaul

GearWorld has the best gear repair and maintenance services for many different types of industrial gearboxes. These include industrial gearboxes from all over the world that work in various industries. When compared to the OEM, our turnaround times are fast. Our professional services include:

  • NDT services and repairs like welding, machining and grinding 
  • Shaft and gear journal coating
  • Professional failure analysis 
  • Advanced diagnosis for superior upgrades to malfunctioning parts
  • Milling split lines and line boring in-house
  • Shaft repair and replacement
  • Bearing replacement
  • Other related services, which we do at our own machine shops

We work with brands like Flender and Falk and models like Maag and Lufkin. It doesn’t stop there — we also service VTP and Fan/Blower Gearboxes from various brands and models, like Philidelphia and David Brown. 

When compared to the OEM, our turnaround times are very quick. 

NDT services and repairs like welding, machining, and grinding are done by GearWorld for customers. We also do shaft and gear journal coating. GearWorld also does professional failure analysis and makes changes to things that don’t work. A few of the brands we work with include FLENDER and Falk, as well as models like MAAG and LUFKIN. 

It doesn’t stop there: We also service VTP and Fan/Blower Gearboxes from all kinds of brands and models, like PHILADELPHIA and DAVID BROWN. 

Milling split lines and line boring are done in-house. We also do Shaft repair and/or replacement, Bearing replacement, NDT Services, and other related services, which are done by our own Machine Shops. 

Gearbox restoration can be a lot cheaper than buying a new one, which is one of the main reasons why people come to us to do it.  There are ways to make the repair process go faster. We know that getting things done quickly is important. Some repairs can be done in as little as 24 hours while still meeting high standards, which is a big advantage we provide over buying a new one. 

Gear drive machines that have been damaged in a big way may not be able to be fixed with gear box repair. If the damage was caused by a design flaw or a poor upgrade, the typical repair won’t help. A repair will only put off a future problem. In this case, the gearbox should be rebuilt from top to bottom. Gearworld’s repair and maintenance services are the best in the business. 

We manufacture emergency equipment according to your needs. Our machine shop can grind and hob gears up to 30 feet in diameter. We can grind and hob Helical and Double Helical gears, Herringbone and Split Herringbone gears, spiral bevel gears, spur gears and more. Our superior-quality gear manufacturing service is critical to a perfect gearbox rebuild. This enables our turnaround times to be faster, decreasing your downtime. 

Gearbox Rebuild

Gear Parts

Outstanding Service

We offer emergency gearbox services and repairs to the original manufacturer’s specifications on all foreign and domestic gearboxes, no matter how old or new they are.
Pomini Farrel Gearbox Before Pomini Ferral Gearbox After

In-House Gear Cutting

All of our manufactured gears are cut in-house. This is why we are able to have shorter lead times than the OEM and all of our competitors. We cut to your exact needs.
Falk Gearbox Before Falk Gearbox After

Fast Lead Times

It’s clear to us that you’re under a lot of stress when your gearbox breaks down. We have the fastest turnaround times and the best customer service in the business. Our Work Method will reduce your downtime.

MINING INDUSTRY
AGGREGATES
CEMENT
GYPSUM & LIME
PIT & QUARRY
SAND & GRAVEL

POWER & WATER TREATMENT
ETHANOL
NATURAL GAS
NUCLEAR
THERMAL
WASTE WATER TREATMENT SITES
WIND

STEEL MILLS
HOT &
COLD FORGING
REBAR
ROLLED STEEL

PHARMACEUTICAL INDUSTRY
FREEZE DRY
LIQUID NITROGEN
PLASMA

PACKAGING

FOOD & BEVERAGE INDUSTRY
FLOUR MILLS
FOOD & BEVERAGE INDUSTRY
FRUIT & TOMATO PROCESSING
MILK/SODA/WINE
SOYBEAN
SUGAR MILLS
VEGETABLE OIL PROCESSING

PLASTIC & RUBBER
BLOW MOLDING
EXTRUDING
INJECTION MOLDING
RUBBER GUM
RUBBER PRODUCTS MFG
THERMO MOLDING
TIRE INDUSTRIES

Gearboxes We Service

Amarillo Gearbox Repair
Baulmuller Numberg Gearbox Repair
Black Clawson Gearbox Repair
Bonfiglioli Gearbox Repair
Brevini Gearbox Repair
Browning Gearbox Repair
California Pellet Mill Gearbox Repair
Camco Ferguson Gearbox Repair
Cincinnati Milacron Gearbox Repair
Cone Drive Gearbox Repair
David Brown Gearbox Repair
Davis Standard Gearbox Repair
Dodge Gearbox Repair
De’Ran Gearbox Repair
Dover Gearbox Repair
Drive All Gearbox Repair
Eagle Iron Works Gearbox Repair
Farrell Gearbox Repair
Falk Gearbox Repair
Flender Gearbox Repair
Foote Jones Gearbox Repair
Ge Gearbox Repair
Gloucester Gearbox Repair
Hamilton Gearbox Repair
Hansen Gearbox Repair
Horsburgh Scott Gearbox Repair
Jupiter Gearbox Repair
Kissling Gearbox Repair
Koellmann Gearbox Repair
Kone Crane Gearbox Repair
Krauss Maffei Gearbox Repair
Liebherr Gearbox Repair
Lightnin Gearbox Repair
Link Belt Gearbox Repair
Lohmann Gearbox Repair
Lufkin Gearbox Repair
Marley Gearbox Repair
Mclanahan Gearbox Repair
Neptune Gearbox Repair
Nord Gearbox Repair
NRM Gearbox Repair
Nuttall Gearbox Repair
Pfaudler Gearbox Repair
Philadelphia Gearbox Repair
P&H Gearbox Repair
Piv Drive Gearbox Repair
Planetary Gearbox Repair
Raymond Mill Gearbox Repair
Santasalo Gearbox Repair
Saturn Gearbox Repair
Sew Euro Drive Gearbox Repair
Sterling Gearbox Repair
Sumitomo Gearbox Repair
Symetro Gearbox Repair
Terex Comedil Gearbox Repair
Titan Gearbox Repair
Toshiba Gearbox Repair
Thyssen Gearbox Repair
Voeller Gearbox Repair
Werner Pfleiderer Gearbox Repair
Westech Gearbox Repair
Western Gearbox Repair
Winsmith Gearbox Repair
ZF Gearbox Repair
Zambello Gearbox Repair